Art's Hobbies - DIY Acrylic Cases

Side Weight Slot Option!

Hey guys! So I took some time and effort to find a good way to add weight to the case, for those who want it. So here’s what I came up with.

The slots are made available from the side panels. So you would take the side panels off

Then add a modified side panel (4 pieces to put together)…

Here’s how both modified side panels look with the slots.

Now you’re probably wondering why there’s a slit in slot panel. That’s because these slots serve another purpose. The slits are there because you can put another PCB or another device in the slots and run the wires through the slits. It’s just an added option.

So aside from that, you can pretty much place whatever you want in this slot, within size limitations, to add weight to the case.

Now if you’re interested in my opinion, I did a lot of hunting around for suitable items for “weight gain”. I’ve tried nuts n bolts, various washers, and even spare change. I’ll explain later why all those options didn’t appeal to me, so instead I came upon these tiny ball weights!

Okay, okay… they’re actually zinc BB pellets, lol.

I’ll explain in just a moment why I choose these as a better option, but first let me show you how these are added to the slots because you’re probably wondering how do you fill the slots up with the slit opening.

What you do is add two more pieces of 1/8" plexi to the sides of the slots. This will actually reinforce the sides.

Then you add the pellets in.

You’re wondering, how about just not having the slits in the first place so you don’t have to go through this extra step. Ah, well it’s because this step is still necessary regardless. The reason is with all the little pellets added up, (or any small materials) there’s a good deal of weight against the walls. If you fill it all up and say you give the case a good bump (like it’s bumping around your backpack) there’s enough pressure pushing the center of the small plexi wall where it can bend it just enough to allow some pellets to slip through. By adding these extra 1/8" plexi’s to the side, it will allow the pressure to even out rather than let it focus on the weak spot.

If it’s not making sense to you because I’m not explaining it clearly, then just trust me. I’ve done a lot of testing and playing around with this to come to this solution. Anyway, here’s how it looks with the case put together.

And with two slots full of pellets, it’s about an added 2.5 lbs. This case by itself was 2.3lbs. With pellets it comes to 4.8lbs. So add all your pcb’s, buttons, joystick, etc. and you can get a good 6lb fightstick going.

So on to “Why BB Pellets”???

The main reason why is the cost per lb. When looking all around for other possible weights (given that a criteria is that it should at least look decent since it’s a see-thru case) the price just doesn’t match to the pellets. For instance, each small washer can cost 8 to 15 cents each. Each smaller washer weighs about the same as a nickel, which is about 0.17oz. It will take almost $8 to add up to a lb of weight. In that respect, a lb of nickels equal to $4.7. Pretty much every other thing I can find (magnets, nuts n hex bolts, fish weights, etc) isn’t any cheaper.

So with all that searching and comparing, I found a nice heavy container of zinc BB pellets at Walmart for about $9 for 6,000 BB’s. 6,000 BB’s weigh about 4.6lbs, essentially making the cost per lb to a little under $2. And in my opinion the pellets look decent as they give a uniformed look. And as far as I can tell, Walmart had it cheapest even than what I can find online. If you look for them, make sure you’re looking for “Zinc” BB’s, not the colored plastic ones as they are way lighter. Also not the copper ones as they are more expensive… although they provide a decent weight so they are viable options. If you can’t find these BB’s at Walmart, or other retailer, I suppose for a small markup I can sell 2.5lb bags of them on my site.

Anyway, that’s my opinion and those are my findings. Your choice to whatever you want to place in the slots. The side slots will be an option and you’ll get everything you see in the pics, which includes the two 1/8" slot pieces. Price isn’t finalized yet, but it will be reasonable for all the pieces involved. Different color side panels will play into the total cost.

I will make a separate video on the installation and sample usage of the slots in the near future.

Oh, DO NOT USE LEAD WEIGHTS. Lead is toxic.

So let me know what you guys think. I’ll have a few more updates coming shortly on more case options so please stay tuned.

Nice, I was wondering about adding weight.

This is an added bonus if you play DeeJay, because the stick doubles as maracas.

Just think about how hilarious it would be if you dropped a BB filled case and it broke scattering BB’s all over (imagine people slipping and falling everywhere).
-ud

alright!!

Will the added weight mess with the durability of the stick? Will it eventually crack due to the added weight? Perhaps you should test that out with a traveling tourneyhopper?

arthong, can you send me a set of these Weight Panels?
I want to do a test on Thursday.

That’s why there’s the added two 1/8" pieces of plexi on the sides. So the pressure is evenly distributed against the walls. I’ve tried banging the stick against a carpeted floor to a certain degree to simulate bumping against a bag and it held up. Although I’m sure if I banged it hard enough something will give, like the T-slot screw joints is where most of the pressure will be on. So the added weight does make the case a little more delicate to a drop.

But it all comes back to physics and treating this case differently than a full wood/metal case, as mentioned. Shouldn’t carelessly swing it around and toss it on a counter, etc. If you’re up to taking that extra care with the case then it’ll work for you.

Sure! I’ll try to send out tomorrow if I can.

Thank you!

hows the noise with the bbs? id assume it something along the lines of having them in a can and rattling them around? unless i missed something skimming over.

If you pack them to the top, there’s very little noise. Once I get a chance to make the video I can better demonstrate it. You can make them as loud as maracas like RoboKrikit suggested, lol, or they can be relatively quiet.

i might wait and see when you release the cases, i have a few ideas and some stuff in my garage (i hope they are still there and if i can find more) but if all else fails the bb’s will do. of course there is the off chance that i might like the lighter case.

Probably be a good idea not to take a case full of electronics and BBs through airport security…

I was curious if there were any updates on purple acrylic. As well, if thats not an option would a purple transparency be feasible/cutable to mesh with a clear plexi cover?

And yes (-_-)’ I’m already trying to put together my order on paper lol. Still trying to figure out where I’m going to get the guts from…my Hori or som other place…hmm.

  • :bluu:

Hi there, when are you releasing the full plexi-case? I have a SE stick and is very interested in owning one full clear plexi-case replacement. Another question is how durable is it since I play very aggressive.

BTW that carbon fiber looks sick!

What size should art for the plexi case top panel be? I’d like to start working on my art now. :rofl:

Same here lol

I am thinking mix the BBs with epoxy resin… will add a little more weight and silence them completely… only issues I can think might be:
Leaking before setting: hot glue on the seams while it sets then remove after should work
trapped air: might have to poke it with a rod a bit to get it out… (like concrete)

or

mix the bbs with one part of the resin first, let the air work itself out, then slowly mix the two parts…
one way or another I am thinking resin is the way I am gonna go… cant wait to get the case/s when they are avail though!

actually i had the same idea but once i get the case. I have some things that look like there the exact size of the space where the bb’s go and on the specs it might be. i can put the bb’s in it pour the resin break the plastic mold and then it slips right into the case’s space.

Just an update - I’ve been using the case with no problems thus far, and nothing really new to report (which, in my opinion, is something to report in itself - works just as a stick should). As a reminder, I’m using the original case - I have not tested the case w/ the weight adding options, though I must say the more options, the better. Some people may find other clever ways to use these slots, so more power to them.

One thing I’m really, really loving is the fact that you can very easily access the inside of the stick. Four screws, then done - get to work on your stick. The fact that you can see your wiring before you even open up your case is really great, too - if you have some sloppy exposed wires, or solder points that got undone due to various factors (too much tension, pulling, cold joints, etc), you won’t have to assume - pick the case up and look at it.

Art, are the BBs noisy? I can see that being a distraction in tournaments.

So I brought the Acrylic Case to Tournament of Thursday Night.
Wanted to see if it can withstand beating from the good guys in SoCal.

Was going cool the first two hours.
Then one of the screws for the securing of Joystick to Control Panel popped off.

Since it was one out of four, I just let them continue using.

Three hours later, two more screws popped off.
So the Joystick sunk inside the Case.
Laugh.

I’m going to screw on the Joystick from the outside and bring it next week.
Or just screw on tighter from the inside.

I got report that while playing, they felt the Control Panel would press down when hit Buttons.
And also that when press on Button, it would activate another Button also.
But said that when played gently, it did not happen.
Vibration from hard press probably caused.
Laugh.

Crack between Light Kick and Medium Kick.
Crack between Medium Kick and Heavy Kick.

Man, those guy really beat the Case.
Laugh.

But they said the Case looks really cool.
And performed well.

Going to do some things with the Weight Panels next week.