Closed
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Your best bet is MDF for the bulk of the construction. Some wood or plywood can be use to reinforce the structure.
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You always can get thinner boards of MDF, and sandwich 2 or more together. You can leave a gap to the lower layer of MDF so you can set push buttons and your stick much easier.
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No clue
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You want to use wooden dowels, “biscuits”, or screws to reinforce the joints, don’t rely on MDF alone.
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Some sort of self adhesive plastic. I might suggest getting a sheet of clear acrylic for the top panel.
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No Clue
I prefer getting a really thick sheet of mdf and just routing the shit out of it, seems more natural. Never heard of biscuits before but I just looked them up and they seem very interesting, might have to give that one a shot. I’ve never been a fan of putting plexiglass over the artwork, I prefer to just get self adhesive stickers. I have access to a multi-million dollar graphic design lab, that is not something challenging to do lol.